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  • Evaluation of Waste Tire Devulcanization Technologies, CHEMIA, chemia materiałów

    [ Pobierz całość w formacie PDF ]
    Contractor’s Report to the Board
    Evaluation of Waste Tire
    Devulcanization Technologies
    December 2004
    Produced under contract by:
    CalRecovery, Inc.
    Zero Waste—You Make It Happen!
    S
    TATE OF
    C
    ALIFORNIA
    Arnold Schwarzenegger
    Governor
    Alan C. Lloyd, Ph.D.
    Secretary, California Environmental Protection Agency

    I
    NTEGRATED
    W
    ASTE
    M
    ANAGEMENT
    B
    OARD
    Rosario Marin
    Board Chair
    Linda Moulton-Patterson
    Board Member
    Rosalie Mulé
    Board Member
    Michael Paparian
    Board Member
    Cheryl Peace
    Board Member
    Carl Washington
    Board Member

    Mark Leary
    Executive Director
    For additional copies of this publication, contact:
    Integrated Waste Management Board
    Public Affairs Office, Publications Clearinghouse (MS–6)
    1001 I Street
    P.O. Box 4025
    Sacramento, CA 95812-4025
    www.ciwmb.ca.gov/Publications/
    1-800-CA WASTE (California only) or (916) 341-6306
    Publication #622-04-008
    Printed on recycled paper containing a minimum of 30 percent postconsumer content.
    Copyright © 2004
    by the California Integrated Waste Management Board. All rights reserved. This
    publication, or parts thereof, may not be reproduced in any form without permission.
    Prepared as part of contract number IWM-C2048X (total contract amount: $99,254.00,
    includes other services).
    The California Integrated Waste Management Board (CIWMB) does not discriminate on the basis of
    disability in access to its programs. CIWMB publications are available in accessible formats upon request
    by calling the Public Affairs Office at (916) 341-6300. Persons with hearing impairments can reach the
    CIWMB through the California Relay Service, 1-800-735-2929.
    Join Governor Schwarzenegger to Keep California Rolling.
    Every Californian can help to reduce energy and fuel consumption. For a list of simple ways you
    can reduce demand and cut your energy and fuel costs, Flex Your Power and visit
    Disclaimer: This report to the Board was produced under contract by CalRecovery, Inc. The
    statements and conclusions contained in this report are those of the contractor and not
    necessarily those of the California Integrated Waste Management Board, its employees, or
    the State of California and should not be cited or quoted as official Board policy or direction.
    The State makes no warranty, expressed or implied, and assumes no liability for the
    information contained in the succeeding text. Any mention of commercial products or
    processes shall not be construed as an endorsement of such products or processes.
     Table of Contents
    i
    Acknowledgements
    This report was produced under contract by CalRecovery, Inc. (Concord, Calif.), in association
    with KenaTech Process Engineering (Medina, Ohio), Dr. Avraam Isayev (Akron, Ohio), Ralph
    Hoag Consulting (San Jose, Calif.), Katin Engineering Consulting (Antioch, Calif.), and
    CalRecovery Europe, Ltd. (Leeds, United Kingdom).
    ii
     Executive Summary
    This report presents the results of the evaluation of waste tire devulcanization technologies
    performed by CalRecovery, Inc. under contract with the California Integrated Waste Management
    Board.
    Devulcanization is a potential method of recycling waste tire rubber. Devulcanized rubber is a
    highly valued form of waste rubber since devulcanized material can be revulcanized into useful
    products.
    Approximately 25 potential devulcanization technology researchers and developers were
    identified throughout the world and North America, including three in California. However, only
    a very small number of devulcanization systems are now operating. These are primarily small-
    capacity systems, which are devulcanizing natural or synthetic rubbers (as opposed to
    devulcanizing the mixture of rubbers recovered from waste tires).
    The general types of devulcanization technologies identified and analyzed in the study are shown
    below.
    Technology
    Basis of Processing
    Zone of Reaction
    Chemical
    Chemicals/chemical reactions
    Surface of particles
    Ultrasonic
    Ultrasonic waves
    Throughout particles
    Microwave
    Microwaves
    Throughout particles
    Biological
    Microorganisms
    Surface of particles
    Other
    Mechanical
    Steam
    Surface of particles
    Key Findings

    Reliable information and data on devulcanization of waste tire rubber are difficult to obtain
    due to proprietary claims, efforts to hide poor or infeasible process performance and product
    quality, and the limited number of technology researchers and developers and of peer-
    reviewed data. Reliable data relating waste tire characteristics, devulcanized rubber quality,
    end product performance, and production costs is scarce.

    Only a very small number of low-capacity devulcanization systems are operating in the
    United States (at approximately 100 lb/hr, all R&D scale, mechanical, or ultrasonic). No
    proven commercial capacity units could be found that are currently devulcanizing waste tires,
    for example, at 1000 lb/hr or greater. The likely reasons include insufficient product quality
    and high costs of production.

    In terms of the potential of producing high-quality devulcanized rubbers (for example, high
    strength), the best technology appears to be ultrasonic, based on the current state of the art.

    Devulcanization of single rubbers has much more history than that of multi-rubber mixtures
    such as waste tires. Only a few companies devulcanize single formulation rubber as a result
    of captive conversion or merchant scrap recovery from manufacturing. The production of
    devulcanized rubber from home manufacturing scrap ranges from 100 to 200 million pounds
    annually, which represents about 1 to 2 percent of total U.S. rubber consumption. The largest
    volume devulcanization activity supports the domestic tire and rubber companies. Examples
    1
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