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Evaluation of Waste Tire Devulcanization Technologies, CHEMIA, chemia materiałów[ Pobierz całość w formacie PDF ]Contractor’s Report to the Board Evaluation of Waste Tire Devulcanization Technologies December 2004 Produced under contract by: CalRecovery, Inc. Zero Waste—You Make It Happen! S TATE OF C ALIFORNIA Arnold Schwarzenegger Governor Alan C. Lloyd, Ph.D. Secretary, California Environmental Protection Agency • I NTEGRATED W ASTE M ANAGEMENT B OARD Rosario Marin Board Chair Linda Moulton-Patterson Board Member Rosalie Mulé Board Member Michael Paparian Board Member Cheryl Peace Board Member Carl Washington Board Member • Mark Leary Executive Director For additional copies of this publication, contact: Integrated Waste Management Board Public Affairs Office, Publications Clearinghouse (MS–6) 1001 I Street P.O. Box 4025 Sacramento, CA 95812-4025 www.ciwmb.ca.gov/Publications/ 1-800-CA WASTE (California only) or (916) 341-6306 Publication #622-04-008 Printed on recycled paper containing a minimum of 30 percent postconsumer content. Copyright © 2004 by the California Integrated Waste Management Board. All rights reserved. This publication, or parts thereof, may not be reproduced in any form without permission. Prepared as part of contract number IWM-C2048X (total contract amount: $99,254.00, includes other services). The California Integrated Waste Management Board (CIWMB) does not discriminate on the basis of disability in access to its programs. CIWMB publications are available in accessible formats upon request by calling the Public Affairs Office at (916) 341-6300. Persons with hearing impairments can reach the CIWMB through the California Relay Service, 1-800-735-2929. Join Governor Schwarzenegger to Keep California Rolling. Every Californian can help to reduce energy and fuel consumption. For a list of simple ways you can reduce demand and cut your energy and fuel costs, Flex Your Power and visit Disclaimer: This report to the Board was produced under contract by CalRecovery, Inc. The statements and conclusions contained in this report are those of the contractor and not necessarily those of the California Integrated Waste Management Board, its employees, or the State of California and should not be cited or quoted as official Board policy or direction. The State makes no warranty, expressed or implied, and assumes no liability for the information contained in the succeeding text. Any mention of commercial products or processes shall not be construed as an endorsement of such products or processes. Table of Contents i Acknowledgements This report was produced under contract by CalRecovery, Inc. (Concord, Calif.), in association with KenaTech Process Engineering (Medina, Ohio), Dr. Avraam Isayev (Akron, Ohio), Ralph Hoag Consulting (San Jose, Calif.), Katin Engineering Consulting (Antioch, Calif.), and CalRecovery Europe, Ltd. (Leeds, United Kingdom). ii Executive Summary This report presents the results of the evaluation of waste tire devulcanization technologies performed by CalRecovery, Inc. under contract with the California Integrated Waste Management Board. Devulcanization is a potential method of recycling waste tire rubber. Devulcanized rubber is a highly valued form of waste rubber since devulcanized material can be revulcanized into useful products. Approximately 25 potential devulcanization technology researchers and developers were identified throughout the world and North America, including three in California. However, only a very small number of devulcanization systems are now operating. These are primarily small- capacity systems, which are devulcanizing natural or synthetic rubbers (as opposed to devulcanizing the mixture of rubbers recovered from waste tires). The general types of devulcanization technologies identified and analyzed in the study are shown below. Technology Basis of Processing Zone of Reaction Chemical Chemicals/chemical reactions Surface of particles Ultrasonic Ultrasonic waves Throughout particles Microwave Microwaves Throughout particles Biological Microorganisms Surface of particles Other Mechanical Steam Surface of particles Key Findings • Reliable information and data on devulcanization of waste tire rubber are difficult to obtain due to proprietary claims, efforts to hide poor or infeasible process performance and product quality, and the limited number of technology researchers and developers and of peer- reviewed data. Reliable data relating waste tire characteristics, devulcanized rubber quality, end product performance, and production costs is scarce. • Only a very small number of low-capacity devulcanization systems are operating in the United States (at approximately 100 lb/hr, all R&D scale, mechanical, or ultrasonic). No proven commercial capacity units could be found that are currently devulcanizing waste tires, for example, at 1000 lb/hr or greater. The likely reasons include insufficient product quality and high costs of production. • In terms of the potential of producing high-quality devulcanized rubbers (for example, high strength), the best technology appears to be ultrasonic, based on the current state of the art. • Devulcanization of single rubbers has much more history than that of multi-rubber mixtures such as waste tires. Only a few companies devulcanize single formulation rubber as a result of captive conversion or merchant scrap recovery from manufacturing. The production of devulcanized rubber from home manufacturing scrap ranges from 100 to 200 million pounds annually, which represents about 1 to 2 percent of total U.S. rubber consumption. The largest volume devulcanization activity supports the domestic tire and rubber companies. Examples 1 [ Pobierz całość w formacie PDF ] |
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